Click image to view full size image
HXE-400/8DL Copper rod breakdown machine is used to draw single bare copper wire from 8mm to 2.5mm-3.5mm.The drawing capstans are arranged in a line that are able to work continuously with drawing speed and electrical control can be matched with each other.
I. Compositions of equipment
II.Main technical parameters
1.Inlet size: 8.0mm(Max.)
2.Outlet size: 2.5mm-3.5mm
3.Drawing speed:Max 780m/min The machine run 500m/min can reach capacity 1.9Tons per hour
4.Drawing capstan diameter: φ400mm
5.Drawing pass:8
6.Capstan speed ratio: from1.35~1.2 decrease
7.Main motor: AC 160kw
8.Coiler motor:AC 15KW
9.Die size: 45mm*25mm
10.Machine noise: ≤80db
11.Total installed capacity: 175KVA
12.Machine dimension(working area):18000mm*4500mm*3900mm
III.HXE-9D Main drawing machine
1.Material Q235A
2.Structure
2-1.Frame is weld by steel plate, sand blasting and anneal to eliminate the inner stress.
2-2.Further processed by exactitude milling machine.
3.Axes, Material 45# steel, Precision HRC25/27, Eliminate inner stress, improve the rigidity.
4.Capstan
4-1.Ceramic coating, 8pcs, size 400mm
4-2.Loading&unloading the capstans, fixed tightly by cone model, capstan could be displaced
according to the die location, avoid break the precision of axes.
5.Helical gear transmission,enforced lubricant of high efficiency with low noise.
IV.Operation panel
1.On/Off switch 2.Speed/Length counters 3.Speed adjust 4.Emergency stop 5.Indicator 6.Reset
I. Compositions of equipment
| Name | Name |
| 1.Pay-off | 1 set |
| 2.HXE-8D Main drawing machine | 1 set |
| 3.HXE-180 Tension controller | 1 set |
| 4.HXE-WF750 Coiler | 1 set |
| 5.Electric cabinet | 1 set |
| 6.Operation panel | 1 set |
| 7.User manual, including inverter instruction, Installation layout, etc | 1 set |
II.Main technical parameters
1.Inlet size: 8.0mm(Max.)
2.Outlet size: 2.5mm-3.5mm
3.Drawing speed:Max 780m/min The machine run 500m/min can reach capacity 1.9Tons per hour
4.Drawing capstan diameter: φ400mm
5.Drawing pass:8
6.Capstan speed ratio: from1.35~1.2 decrease
7.Main motor: AC 160kw
8.Coiler motor:AC 15KW
9.Die size: 45mm*25mm
10.Machine noise: ≤80db
11.Total installed capacity: 175KVA
12.Machine dimension(working area):18000mm*4500mm*3900mm
III.HXE-9D Main drawing machine
1.Material Q235A
2.Structure
2-1.Frame is weld by steel plate, sand blasting and anneal to eliminate the inner stress.
2-2.Further processed by exactitude milling machine.
3.Axes, Material 45# steel, Precision HRC25/27, Eliminate inner stress, improve the rigidity.
4.Capstan
4-1.Ceramic coating, 8pcs, size 400mm
4-2.Loading&unloading the capstans, fixed tightly by cone model, capstan could be displaced
according to the die location, avoid break the precision of axes.
5.Helical gear transmission,enforced lubricant of high efficiency with low noise.
IV.Operation panel
1.On/Off switch 2.Speed/Length counters 3.Speed adjust 4.Emergency stop 5.Indicator 6.Reset
V.Electric cabinet
Driving system for drawing part, containing main inverter(160kw), Coiler motor inverter(15KW)
VI.HXE-180 Tension controller
1.Purpose When start, stop, bobbin changing, use it as compensation of line speed micro changing
2.Type Tensile strength is adjusted by pneumatic
3.Air pressure Adjustable within 0.3~0.6Mpa
4.Accumulating length ITO standard: over 7 M
5.Guide roller material AL and ceramic coating treatment
VI.HXE-180 Tension controller
1.Purpose When start, stop, bobbin changing, use it as compensation of line speed micro changing
2.Type Tensile strength is adjusted by pneumatic
3.Air pressure Adjustable within 0.3~0.6Mpa
4.Accumulating length ITO standard: over 7 M
5.Guide roller material AL and ceramic coating treatment
VII.HXE-WF750 Coiler
1.Applicable diameter 2.5mm-3.5mm
2.Motor AC 15kw, 1 set
3.Coiler basket size 950mm (Give one basket free, 230 USD / One if require more)
4.Traverse motor 90W
5.Speed reduction motor AC1.5KW
6.Speed control by Inverter 15kw
1.Applicable diameter 2.5mm-3.5mm
2.Motor AC 15kw, 1 set
3.Coiler basket size 950mm (Give one basket free, 230 USD / One if require more)
4.Traverse motor 90W
5.Speed reduction motor AC1.5KW
6.Speed control by Inverter 15kw
VIII.Main components list
IX.Lay-out drawing for reference
| No. | Item | Specs | Quantity | Origin | Brand |
| 1 | Main inverter | AC160KW | 1 set | Shenzhen | Inovance |
| 2 | Coiler motor inverter | AC15KW | 1 set | Shenzhen | Inovance |
| 3 | Main motor | AC160KW | 1 set | Anhui | WN |
| 4 | Coiler motor | AC 15KW | 1 set | Anhui | WN |
| 5 | Proximity switch | E0 | 1 set | Germany | P+F |
| 6 | Electric cabinet | 160+15KW | 1 set | Suzhou | HXE |
| 7 | Precision resistance | WDD35-4 | 1 set | Shanghai | Military enterprises |
| 8 | Bearing | HRB | 1 set | China | Chuangkang |
| 9 | Capstan | Tungsten carbide | 13PEC | Guangdong | Chuangkang |
| 10 | Low voltage equipment | 1 set | France | Schneider | |
| 11 | Frame | 400/8DL | 1 set | Suzhou | HXE |
IX.Lay-out drawing for reference